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ssr212mc2r with SRCSAS144e exhibiting strange behavior with consistency check after drive replacement

Update 11/05/2013: The option to stop the Consistency check reappeared as a right-click option on the virtual drive within RAID Web Console 2. Consistency Check was stopped without incident. Considering proactive replacement of the drive.

Subject: ssr212mc2r with SRCSAS144e exhibiting strange behavior with consistency check after drive replacement

On a RAID 5 array that has been running in production for nearly 4 years, with numerous hot swap replacements of both SAS and SATA drives, on two different arrays within the 12 drive enclosure: A SATA drive failed and went off line. The drive was marked offline with the Intel Raid Web Console (LSI), a new drive was inserted, and the rebuild commenced and completed. A subsequent consistency check has continued to "iterate", with the error messages seeming to indicate a potential issue with the new drive.

My question is: Is there a problem marking the suspected bad drive offline with a subsequent replace and rebuild while the "background initialization" from the consistency check is occurring?

Below are the most interesting log entries:

 

ID = 113

 

SEQUENCE NUMBER = 823175

 

TIME = 04-11-2013 10:53:11

 

LOCALIZED MESSAGE = Controller ID: 0 Unexpected sense: PD = Ports 4-7:1:3 - Invalid field in CDB, CDB = 0x4d 0x00 0x4d 0x00 0x00 0x00 0x00 0x00 0x20 0x00 , Sense = 0x70 0x00 0x05 0x00 0x00 0x00 0x00 0x0a 0x00 0x00 0x00 0x00 0x24 0x00 0x00 0x00 0x00 0x00

ID = 113

 

SEQUENCE NUMBER = 823173

 

TIME = 04-11-2013 10:53:03

 

LOCALIZED MESSAGE = Controller ID: 0 Unexpected sense: PD = Ports 4-7:1:6 - Invalid field in CDB, CDB = 0x4d 0x00 0x4d 0x00 0x00 0x00 0x00 0x00 0x20 0x00 , Sense = 0x70 0x00 0x05 0x00 0x00 0x00 0x00 0x0a 0x00 0x00 0x00 0x00 0x24 0x00 0x00 0x00 0x00 0x00

ID = 113

 

SEQUENCE NUMBER = 823170

 

TIME = 04-11-2013 10:51:18

 

LOCALIZED MESSAGE = Controller ID: 0 Unexpected sense: PD = Ports 4-7:1:11 - Invalid field in CDB, CDB = 0x4d 0x00 0x4d 0x00 0x00 0x00 0x00 0x00 0x20 0x00 , Sense = 0x70 0x00 0x05 0x00 0x00 0x00 0x00 0x0a 0x00 0x00 0x00 0x00 0x24 0x00 0x00 0x00 0x00 0x00

ID = 113

 

SEQUENCE NUMBER = 823169

 

TIME = 04-11-2013 10:51:08

 

LOCALIZED MESSAGE = Controller ID: 0 Unexpected sense: PD = Ports 4-7:1:10 - Invalid field in CDB, CDB = 0x4d 0x00 0x4d 0x00 0x00 0x00 0x00 0x00 0x20 0x00 , Sense = 0x70 0x00 0x05 0x00 0x00 0x00 0x00 0x0a 0x00 0x00 0x00 0x00 0x24 0x00 0x00 0x00 0x00 0x00

ID = 113

 

SEQUENCE NUMBER = 823167

 

TIME = 04-11-2013 10:50:09

 

LOCALIZED MESSAGE = Controller ID: 0 Unexpected sense: PD = Ports 4-7:1:2 - Invalid field in CDB, CDB = 0x4d 0x00 0x4d 0x00 0x00 0x00 0x00 0x00 0x20 0x00 , Sense = 0x70 0x00 0x05 0x00 0x00 0x00 0x00 0x0a 0x00 0x00 0x00 0x00 0x24 0x00 0x00 0x00 0x00 0x00

ID = 63

 

SEQUENCE NUMBER = 823154

 

TIME = 04-11-2013 10:41:13

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check found inconsistent parity on VD strip: ( VD = 1, strip = 0xe35a2)

ID = 63

 

SEQUENCE NUMBER = 823147

 

TIME = 04-11-2013 10:35:58

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check found inconsistent parity on VD strip: ( VD = 1, strip = 0xb4b0d)

ID = 63

 

SEQUENCE NUMBER = 823143

 

TIME = 04-11-2013 10:33:59

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check found inconsistent parity on VD strip: ( VD = 1, strip = 0xa2cc6)

ID = 63

 

SEQUENCE NUMBER = 823138

 

TIME = 04-11-2013 10:30:46

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check found inconsistent parity on VD strip: ( VD = 1, strip = 0x8629c)

ID = 60

 

SEQUENCE NUMBER = 823118

 

TIME = 04-11-2013 10:16:00

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check detected uncorrectable multiple medium errors: ( PD Ports 4-7:1:10 Location 0x26f222 VD 1)

ID = 66

 

SEQUENCE NUMBER = 823116

 

TIME = 04-11-2013 10:15:28

 

LOCALIZED MESSAGE = Controller ID: 0 Consistency Check started on VD: 1
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